Sleeve type plug valves, known for their
excellent sealing performance and precise fluid control capabilities, are
widely used in various industrial sectors. Proper installation is crucial for
ensuring the valve's normal operation and extending its service life.
1. Preparation Before Installation
(1)
Verify Specifications and Model
Before installation, check that the valve's
specifications and model meet the system requirements. Ensure that the valve's
size, pressure rating, and materials are compatible with the pipeline system's
specifications.
(2)
Inspect Valve Condition
Examine the valve's appearance and
operational status. Ensure that the valve is free from damage, deformation, or other noticeable defects. Verify that the
sealing between the plug and sleeve is intact and functioning properly.
(3)
Prepare Tools and Materials
Prepare the necessary tools and materials
for installation, including wrenches, screwdrivers, sealing gaskets, bolts,
washers, and lubricants.
(4)
Clean the Piping and Valve
Remove any impurities and debris from the
inside of the pipes to ensure that there are no foreign objects at the valve
and pipe connections, which could affect the sealing performance.
2. Installation Steps
(1)
Position the Valve
Ensure that the valve is correctly
positioned within the piping system. Determine the installation direction of
the valve according to system requirements. Typically, the flow direction of
the valve will be indicated on the valve itself, so make sure the fluid flow
direction matches the valve's indication.
(2)
Install the Gaskets
Place appropriate gaskets at the flange
connections of the valve. The gasket material should be compatible with the
medium and capable of withstanding the operating temperature and pressure.
(3)
Connect the Valve
Align the valve with the pipeline flanges
and secure the valve to the pipeline using bolts. Employ a diagonal,
alternating tightening pattern to ensure even bolt loading and avoid flange
distortion or poor sealing.
(4)
Check Valve Alignment
Before tightening the bolts, check the
alignment of the valve with the pipeline. Ensure that the valve's centerline is
aligned with the pipeline's centerline to avoid damage or leakage caused by
misalignment.
(5) Tighten the Bolts
Use a wrench to evenly tighten the bolts to
the specified torque value. Be careful not to overtighten, as this could damage
the flanges or the sealing gasket.
(6)
Check Valve Operation
After installation, manually operate the
valve to ensure smooth opening and closing. Verify that the valve plug moves
freely without obstruction and that the sealing performance is effective.
(7)
Conduct System Testing
Start up the system and gradually increase
the system pressure. Check for any leaks at the valve and its connections.
Ensure that the valve operates correctly under working pressure and temperature
conditions.
3. Maintenance and Precautions After Installation
(1)
Regular Inspections
Regularly inspect the condition of the plug valve to ensure its sealing performance and operational status are in good
condition. Particularly during the initial phase of system operation, increase
the frequency of inspections to promptly identify and address potential issues.
(2)
Avoid Overloading
Avoid operating the valve beyond its
designed pressure and temperature limits. Overloading can lead to valve damage
or premature failure.
(3)
Cleaning and Lubrication
Regularly clean and lubricate the valve,
especially when handling corrosive or particulate-laden media, to maintain optimal
operating conditions.
(4)
Follow Operating Guidelines
Adhere to the valve’s operating guidelines
and the manufacturer’s maintenance recommendations to prevent valve failures
due to improper operation.